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Dorner

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Dorner is a Leader in the design, applications, manufacturing, and integration of conveyor systems. Companies from over 1,200 different industries worldwide turn to Dorner to achieve improved efficiency, productivity, and a positive ROI. Dorner offers the broadest range of unit handling conveyors in the world, moving everything from machined parts to raw food products.



Dorner DTools CAD ConfiguratorBuild Complete Conveyor Assemblies to Exact Specifications

The CAD tool is an industry first, providing the download of a single CAD model of the complete assembled conveyor, dramatically saving the time spent matching up individual files.

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Dorner iDriveiDrive - Small Belt Conveyor

iDrive merges advanced drive and control technologies with the compact design of the 2200 Series by integrating the motor, gearbox and motor controller into a single, space saving package. Dorner has literally redefined the application footprint for small product conveyors.

The groundbreaking iDrive feature is ideal for a variety of packaging and industrial applications where space is tight or additional room is needed around the conveyor. Capable of widths as narrow as 2 inches and lengths as long as 8 feet with speeds up to 70 feet-per-minute.

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2200 Series Belted Conveyors

Dorner’s redesigned 2200 Series Belted Conveyors are stronger, faster and more flexible. They feature a high speed nose bar transfer option, an improved single piece frame design, universal T-slots, and additional belting and guiding options.

2200 Series SmartFlex Conveyor Smartflex brochure

A high-performance, flexible, modular chain conveyor that's simple to configure and even simpler to acquire!

The 2200 Series SmartFlex flexible chain conveyor platform excels at small-part handling, thanks to its power transfer features that smoothly transfers parts as small as 3” diameter on and off the conveyor for improved performance.  

The 2200 Series SmartFlex is a high-performance, flexible, modular chain conveyor that can be configured to wrap around machinery and equipment in the packaging, food, medical and assembly industries.

What makes the 2200 Series SmartFlex different from competing models is that Dorner has removed all the guesswork commonly associated with specifying and ordering a flexible chain conveyor. Dorner provides all the engineering tools and finished assemblies, enabling customers to build complete 2200 Series SmartFlex conveyor assemblies to their exact layout dimensions and view it in 3D within minutes.

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2200 SmartFlex Pallet SystemPallet System SmartFlex Pallet System information

Pallet System Components for use on its 2200 SmartFlex® flexible chain conveyor platform that provides accurate positioning and routing of parts for assembly, robotic and inspection applications. The components, sold as completed assemblies or as kits, allow users to implement easy design changes to their conveyor systems, and offer versatile layout flexibility.

Merge & Diverts

lift stationLift & Locate Station

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2200 Series Precision Move Pallet System Conveyor

Dorner Precision Move Pallet System2200 Precision Move Pallet Systems are the latest advancement in pallet traffic management. With a unique pin tracking system to guide pallets through 90° turns, and a fast belt change capability.

Simple Powered 90 Degree Corner Modules use pin tracking in pallet, maintains product orientation through the turn, includes 24 VDC drive mechanism to drive the pallet around the corner.

The pallets on this conveyor range from 160 mm to 480 mm, giving the customer the flexibility to select the proper size to move the product. During operation, pallets move on twin dual strand timing-belt conveyors. This design provides many benefits to end users, including added load capacity in a small platform (up to 250 lbs accumulated), quick belt change without the need to remove conveyor from system, widths (160, 240, 320, 400 and 480 mm), lengths up to 7,500 mm, 20 days or less delivery time, clean room class 100 Certification on the conveyor.

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SmartFlex Helical Curve and Spiral Conveyors

Dorner Spiral ConveyorWhen floor space is tight and applications call for product to be moved up or down, Dorner’s trio of SmartFlex curve conveyors are the perfect answer.

The SmartFlex Helical Curve, Spiral, and Alpine conveyors greatly expand the capabilities of Dorner’s SmartFlex line by giving customers the ability to move product up or down and around equipment to accommodate tight spaces.

Dorner’s SmartFlex line is a flexible conveyor platform that reduces costs, saves time and offers simple configuration and acquisition options to Dorner’s customers within the packaging, medical, health and beauty, industrial automation and electronic industries.

SmartFlex Helical Curve and Spiral Conveyors


3200 Series Heavy Duty Belt Conveyor

The heavy Duty 3200 Series conveyor is available i3 formats: Flat Belt End Drive, Cleated Belt End Drive,
and Center Drive models:Dorner 3200 Heavy Duty Conveyors more

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Dorner aquaprufAquaPruf® Conveyors

The innovative AquaPruf® stainless steel sanitary conveyor helps the food industry perform at its best.  This conveyor line is hygienically designed for fast effective cleaning, from occasional wipe down to frequent high pressure wash down.  Sanitary designs are available for BISSC, GMA, and AMI standards.  USDA red meat and poultry accepted equipment certification is also available.  All materials are FDA approved including belting.

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AquaPruf Sanitary Vertical Belt Conveyors

Dorent AquaPruf Vertical Belt ConveyorThis vertical belt technology is used for elevating bulk products like vegetables and fruits, popcorn, grains and nuts, pet food, pharmaceuticals, and small packages. As a sanitary, vertical conveyor belt system, it's ideal for food, pharmaceutical, chemical industries, and all sanitary environments as it carries out a wide range of applications.

The FDA approved belting and plastic components in our AquaPruf VBT series is built for steep and vertical inclines, as well as bulk material handling, food process, and as a washdown conveyor, is easy to clean.

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Dorner Aquagard more AquaGard™

AquaGard™  is a stainless steel conveyor that offers maximum flexibility for a wide variety of products and applications while increasing throughput and reducing product loss. This platform was rigorously designed to deliver industry-leading speeds, best-in-class transfers and ease of automation to the bakery, snack food and confectionary markets. However, AquaGard is also ideal for select applications within the fruit, vegetable, non-protein ready-to-eat, pharmaceutical, medical, and personal care markets.

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Backlit Conveyors get more information Backlit Conveyors

A light fixture is installed inside the conveyor frame and emits light through a translucent belt.  These conveyors provide enhanced contrast between product and conveyor belt for visual inspection and vision system interface.  Parts can be stopped directly over the lighted section or continue through uninterrupted.

 

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Common Drive ConveyorsCommon Drive Conveyors get more information

Up to (4) conveyors can be coupled together and driven from a single gearmotor using a common drive shaft or coupled shafts.  This creates a single lane for handling parts.  Wide parts or pallets can traverse belts allowing for part access from below.

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Cleanroom Certified ConveyorsCleanroom Conveyors

Dorner’s 2200 Series low profile belt conveyor platform has received the Ultraclean Products Approval Laboratory certification for use in ISO Standard 14664-1 Class 5, and Federal Standard 209 Class 100 rated cleanrooms. This means that 2200 Series conveyors using Dorner’s urethane belt types will not contribute to the contamination of cleanrooms conforming to those standards.   

Cleanrooms and other controlled environments provide for the management of airborne particulate contamination to appropriate levels for accomplishing contamination-sensitive activities. Industries that regularly use cleanrooms in their manufacturing processes include aerospace, pharmaceuticals, food and healthcare.

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Miniature Conveyors

Dorner 1100 Series get more information The 1100 Series utilizes a unique technology that is the driving force behind miniature conveyors enabling the components to be so small.  This technology is the pinch drive mechanism.  The pinch drive is incorporated in both the End Drive conveyor and the Mid Drive conveyor and allows the conveyor to run with almost no belt tension.  Typical belt conveyors run under high tension.  Tension is needed for the drive roller to have enough traction to drive the belt.  However it is this tension that causes bearings and conveyor rollers to be oversized to handle the load. 

A miniature conveyor simply is not large enough to handle typical belt tension.  The purpose of the pinch drive is to force the conveyor belt against the drive roller giving it driving traction without the use of tension.
The conveyors have end rollers that are only 5/8” in diameter.  When placed together, miniature conveyors can transfer a product as small as 7/8” in diameter.  In addition, both models can be equipped with 5/16” dual end rollers.  When placing these versions together a product as small as 5/8” in diameter can be transferred.

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Activated Roller Belt (ARB)

Dorner ARBMerge, divert and align products smoothly with ARB technology

The new 3200 Series conveyor with Intralox Activated Roller Belt™ (ARB) Technology is perfect for moving boxes and packages in merging, diverting and aligning applications.

ARB Technology uses low and high friction angled rollers within the belt to help smoothly guide and align items of all sizes.  This conveyor technology minimizes floor space, increases system reliability, eliminates costly system controls, provides a safer work environment, and can handle products as small as 6” x 6”.

ARB Technology works well for:

Activated Roller Belt (ARB)


 

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Precision Move ConveyorsPrecision Move Conveyor get more information

Dorner has engineered precision belt and drive technology into the 2200 and 3200 Series conveyors. This offering is the ideal automation solution for product assembly, manufacturing, and packaging processes that require accurate alignment of time and distance.  Precision timing belting conveyors combined with a variety of servo drive technology provides extremely accurate movement of product.

Whether your application is using timing belt technology for a component of a larger system or a complete solution, this offering provides the flexibility needed. Dorner offers a simple yet versatile pallet attachment system, the widest width possible with one belt, the complete integration with servo motors and drives, and package performance specifications.

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Dorner 7100 more information The 7100 Series AquaGard

Dorner’s new AquaGard® 7100 Series Stainless Steel Table Top Chain Conveyor can twist and turn into the tightest of spaces. The flexibility is ideal for product routing in wipe down sanitary applications in the food, packaging and pharmaceutical industries.

As the footprint around machinery, production areas and plants continues to shrink, the AquaGard 7100 Series Stainless Steel Table Top Chain Conveyor is the ideal platform to maximize available space. The conveyor is engineered to make tight turns, and be configured for inclines and declines to provide the ultimate in flexibility for customers.

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SmartPace Dynamic Pacing Conveyor

SmartPace Conveyor information The SmartPace conveyor enhances packaged product orientation by receiving items and properly spacing them on the conveyor.

The conveyor uses HMI interface to control the spacing, speed and orientation of products. This gives users is the ability to merge multiple lanes together without product stops or gates – the entire process is smooth and seamless.

A Photoeye detects randomly spaced parts enter the conveyor. The conveyor’s servo motor control automatically varies the conveyor speed and conveyor junction placement to generate an evenly spaced part.

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